Comprehensive CERAMICS and CERAMICS Plus range

A comprehensive range of grinding tools

The VSM CERAMICS and CERAMICS Plus portfolio offer a comprehensive selection of abrasives for a wide range of applications. With 25 series that offer a variety of dimensions and grit sizes, there is a wide range of options to choose from. The ceramic grain series was primarily developed for machining metals, including stainless steel, nonferrous metals, superalloys and unalloyed steel.

Thanks to their versatility and performance, the CERAMICS and CERAMICS Plus series offer a solution for demanding grinding tasks in various industrial applications.

Indispensable in production halls

Grinding of dished ends

Workpiece Tank bottoms
Material 304 Stainless Steel
Series XK885Y
Grit size 20
Belt dimensions 2 3/8 x 86 in
Contact wheel 15 in
diameter, Hardness: 80° Shore A, Serration: 5:4
Cutting speed 5800 SFPM
Rotation speed Manual
Lubricant None

Result: The number of machined workpieces per abrasive belt is doubled.

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Centerless grinding

Workpiece Tubes, outer diameter 4 in
Material 304 Stainless Steel
Series XK760X
Grit size 40
Belt dimensions 6 x 138 in
Contact wheel 18 in
diameter, Hardness: 60° Shore A, Serration: 2:1
Cutting speed 4900 SFPM
Axial feed rate 8 FPM
Lubricant Emulsion

Result: Increase in grinding performance per abrasive belt from 600 to 900 pieces, resulting in reduced set-up costs.

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Use the self-sharpening effect

Compared to products from other suppliers, VSM ceramic grain abrasives not only achieve a higher stock removal rate, but also a reduced temperature in the grinding zone because the microcrystalline grain structure enables continuous self-sharpening:

Top: Degradation behaviour of CERAMICS Bottom: Degradation behaviour of CERAMICS Plus

Wear pattern of the grain

During grinding, individual grain fragments break off continuously, forming a fresh, sharp grain tip. VSM CERAMICS abrasives are therefore known for their optimum stock removal. They are highly regarded as a premium product for a wide range of stationary and mobile grinding applications.

VSM CERAMICS Plus abrasive grains offer an even better self-sharpening effect. Especially when grinding high-alloyed steels and superalloys using high contact pressures. The unique microcrystalline grain structure enables significantly finer and sharper breaking of the grain, which leads to lower working temperatures and a significantly longer service life.

Field tests have shown that the stock removal rate and service life of the VSM CERAMICS and VSM CERAMICS Plus series are up to 40% greater than those of conventional ceramic grain abrasives.

Additional grinding-active layers for optimum performance

Right: With conventional abrasives, heat develops and causes discolouration of the workpiece. Left: TOP SIZE results in a “cool cut” and an extended service life.

Cool cutting with TOP SIZE

TOP SIZE is ideal for dry grinding stainless, heat-resistant steels. The grinding-active layer lowers the temperature in the grinding zone and improves cutting performance. This significantly increases the service life of the abrasive.

Top: With conventional abrasives, the chips stick to the grain tips; the abrasive clogs. Bottom: The VSM ALU-X additional layer significantly reduces adhesion; the abrasive can be used for longer.

ALU-X: The expert for non-ferrous metals

Non-ferrous metals tend to clog the abrasive. Instead of being cleared, the chips start forming deposits on the grains, A built-up cutting edge is created. The abrasive grain can no longer work and the abrasive is unusable.

VSM ALU-X prevents chip adhesion and clogging of the abrasive. Apart from extending the service life, this also maintains a high rate of stock removal.

Curious?

Angle grinder with CERAMICS fibre disc

Try it out

Would you like to put our ceramic grain abrasives to the test? Contact us today and order samples without obligation:

us.info@vsmabrasives.com

CERAMICS Brochure

Read more

Further information on the VSM CERAMICS and CERAMICS Plus series can be found in our brochures:

CERAMICS brochure
Metal brochure

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VSM USA

VSM Abrasives Corp.
1012 East Wabash St.
O’Fallon, MO 63366
P +1 636 272 7432
F +1 636 272 6394
us.info@vsmabrasives.com
us.vsmabrasives.com

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